ENERGY MONITORING SPECIALISTS
TEL: 01279 503173
"Enhanced Energy Efficiency & Reduced Costs"
"Effective Management"
Case Study: Energy Monitoring System Installation at a Large Hospital Complex in Central England
Introduction
The Client, a large hospital complex in central England, provides major treatment and emergency services for the surrounding area. With a constant need to manage costs effectively, the hospital sought to implement a robust energy monitoring system to gain better control over its energy usage and reduce operational expenses.
Challenges
The hospital faced several key challenges:
Cost Management: The need to continuously reduce operational costs while maintaining high standards of patient care and services.
Energy Efficiency: Identifying and addressing areas of energy wastage to improve overall efficiency.
Real-time Data Monitoring: Implementing a system that provides accurate, real-time data to facilitate informed decision-making.
Solution
To address these challenges, the hospital decided to install an advanced energy monitoring system with support from Elcomponent. The solution involved:
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120+ Meters: Installation and commissioning of over 120 meters across the hospital site.
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Large Site Coverage: Comprehensive metering to cover the extensive hospital complex.
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Cloud Platform: Real-time data collection with half-hourly readings sent to a central cloud-based platform.
The hospital took charge of installing the meters and logging system to minimise costs, while Elcomponent provided expert support and commissioning services to ensure the project’s success.
The Engineering Manager of the hospital remarked, “The way the system comes together enabled us to use our own on-site resource to complete a major part of the project and use our financial resource to target other needy areas. I would work with Elcomponent again who are both professional and value for money. I particularly like the fact that there are no user licenses and anyone with an interest can log in to the software.”
Implementation Process
The installation of the Energy Monitoring System followed a structured approach:
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Assessment and Planning: An initial assessment to identify critical areas for metering and planning the installation process.
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Installation and Commissioning: The hospital installed the meters with guidance from Elcomponent, who then commissioned the system to ensure accurate data collection and integration with the cloud platform.
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Training and Integration: Training hospital staff to use the monitoring system effectively and integrating it with existing hospital management systems.
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Real-time Monitoring: Enabling continuous, real-time monitoring of energy usage across the hospital complex.
Business Impact
The implementation of the Energy Monitoring System had a significant positive impact on the hospital’s operations:
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Energy Reduction: The system enabled the hospital to identify and reduce energy wastage, leading to significant energy savings.
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Cost Control: Improved control over energy expenditure contributed to overall cost reduction, freeing up resources for patient care.
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Operational Efficiency: Real-time data and monitoring allowed for more effective energy management, ensuring that the hospital could maintain its high standards of service while managing costs efficiently.
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User Accessibility: The software’s lack of user licenses meant that anyone with an interest could log in, fostering greater engagement and oversight from various stakeholders.
Conclusion
The installation of the Energy Monitoring System at the large hospital complex in central England, supported by Elcomponent, has proven to be a valuable investment. The system has enhanced energy efficiency, reduced costs, and provided the hospital with the tools necessary for effective energy management. By leveraging real-time data and advanced monitoring capabilities, the hospital is now better equipped to control energy usage and focus resources on delivering exceptional patient care.
This case study is shared with www.elcomponent.co.uk
"Energy Cost Reduction"
"Data Driven Decisions"
Case Study: Leading UK University Partners with Elcomponent to Install Advanced Energy Monitoring System
Client
A prestigious, large UK university with multiple campuses and a strong commitment to sustainability and energy efficiency.
Challenges
The university recognised the importance of reducing its carbon footprint and operating costs by efficiently managing its energy consumption across various buildings and facilities. To achieve these goals, the university sought a reliable and comprehensive energy monitoring system that would enable real-time data analysis, reporting, and optimisation of energy usage.
Solution
After conducting extensive research and evaluating various energy monitoring system providers, the university decided to partner with Elcomponent, a leading UK-based company specialising in energy monitoring and sub-metering solutions. Elcomponent offered a tailored solution that addressed the university’s unique needs, including the integration of existing infrastructure, remote access, and data analytics.
Key Features of the Solution
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Smart Meters and Sub-metering: Elcomponent’s system included the installation of a range of smart meters and sub-meters across the university’s campuses. These meters collected detailed data on energy consumption for various types of equipment, buildings, and utilities.
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Data Aggregation and Centralised Management: The data from the smart meters was aggregated and centralised into a user-friendly platform, providing a holistic view of energy consumption. The system allowed for real-time monitoring and analysis.
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Remote Access: University staff and energy managers could access the data remotely, allowing them to monitor and adjust energy consumption in real-time, regardless of their location.
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Custom Reporting: The system provided customisable reporting tools, enabling the university to generate reports on energy usage, trends, and efficiency. These reports and dashboards were essential for making data-driven decisions and for demonstrating progress towards sustainability goals.
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Energy Optimisation: The system included features for identifying areas of energy inefficiency. This allowed the university to take proactive steps in reducing energy waste.
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Integration with Existing Infrastructure: Elcomponent worked closely with the university to seamlessly integrate the energy monitoring system with their existing utilities infrastructure. Utilising existing meters were possible and ensuring the system uses open protocols for new and future metering. Also allowing the University to share data with many location, users and software tools, mean the University has the flexibility to react to future changes and requirements.
Implementation:
The installation of the energy monitoring system took place over several months, with minimal disruption to the university’s operations. Elcomponent’s team of expert engineers worked collaboratively with the university’s facilities management team to ensure a smooth and efficient installation process.
Results
The implementation of Elcomponent’s energy monitoring system had a significant impact on the university’s energy efficiency and sustainability efforts:
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Energy Cost Reduction: By identifying areas of inefficiency and implementing recommended improvements, the university saw a noticeable reduction in its energy costs.
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Reduced Carbon Emissions: The university’s carbon footprint decreased, aligning with its sustainability goals and contributing to its commitment to combat climate change.
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Data-Driven Decision-Making: The availability of real-time data and customisable reports empowered the university to make informed decisions about energy consumption and sustainability initiatives.
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Improved Operational Efficiency: The ability to remotely monitor and adjust energy usage allowed the university to optimise its operations and ensure the comfort and safety of its occupants.
Conclusion
By partnering with Elcomponent and implementing a comprehensive energy monitoring system, the large UK university was able to enhance its commitment to sustainability, reduce energy costs, and make data-driven decisions to improve operational efficiency. The success of this project serves as an example of how advanced energy monitoring systems can benefit large institutions in their efforts to become more energy-efficient and environmentally responsible.
This case study is shared with www.elcomponent.co.uk
"Cost Control"
"Operational Efficiencies"
Case Study: Energy Monitoring System Installation at the UK’s Leading Drinks Manufacturer
Introduction
The Client is the UK’s leading drinks manufacturer with multiple manufacturing locations across the country. As part of their commitment to sustainability, the company aims to achieve net zero carbon emissions by 2040, if not sooner. To support this goal, the company sought to implement a comprehensive energy monitoring system to optimise energy usage and reduce their carbon footprint.
Challenges
The drinks manufacturer faced several key challenges:
Sustainability Goals: Achieving ambitious targets to reduce carbon emissions and reach net zero by 2040.
Energy Efficiency: Identifying areas of energy wastage and implementing measures to optimise energy usage across multiple sites.
Data Management: Ensuring accurate and real-time data collection from a large number of meters for effective monitoring and decision-making.
Solution
To address these challenges, the company partnered with Elcomponent to install an advanced energy monitoring system across three of its manufacturing sites. The solution included:
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140+ Meters: Installation and commissioning of over 140 meters across three sites.
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Existing & New Meters: Utilising existing metering infrastructure and supplementing with new meters as needed.
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Real-time Data: Providing half-hourly readings in real-time to a central cloud-based platform.
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Cloud Platform: Utilising the site LAN as a communication backbone, with logged data from meters and a local copy of the database stored for redundancy.
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Elcomponent’s role involved supplying, installing, and commissioning the systems, ensuring seamless integration with the existing infrastructure.
Implementation Process
The installation of the Energy Monitoring System followed a structured approach:
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Assessment and Planning: An initial assessment to determine the metering requirements and plan the installation process.
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Installation and Commissioning: Elcomponent installed the meters and integrated them with the site LAN, ensuring real-time data collection and local data storage.
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Training and Integration: Training site personnel to use the monitoring system effectively and integrating it with the company’s existing management systems.
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Real-time Monitoring: Enabling continuous, real-time monitoring of energy usage across the three sites.
Business Impact
The implementation of the Energy Monitoring System had a significant positive impact on the drinks manufacturer’s operations:
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Energy Reduction: The system enabled the identification and reduction of energy wastage, contributing to significant energy savings.
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Cost Control: Improved control over energy expenditure helped in reducing operational costs.
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Operational Efficiency: Real-time data and monitoring allowed for more effective energy management, ensuring the company could meet its sustainability targets efficiently.
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Sustainability Progress: The accurate and timely data collection supported the company’s journey towards achieving net zero carbon emissions by 2040.
Conclusion
The installation of the Energy Monitoring System at the UK’s leading drinks manufacturer, supported by Elcomponent, has proven to be a valuable investment. The system has enhanced energy efficiency, reduced costs, and provided the company with the tools necessary for effective energy management. By leveraging real-time data and advanced monitoring capabilities, the company is now better equipped to control energy usage and progress towards its net zero carbon goals. Elcomponent’s expertise in integrating new and existing metering systems, along with their professional support throughout the project, has been instrumental in the success of this initiative.
This case study is shared with www.elcomponent.co.uk
"Faster Issue Detection"
"Enhanced Reporting"
Case Study: Energy Monitoring and Management System Installation for a Leading UK Food Producer
Introduction
The Client is a leading UK food producer and supplier, known for its premium, fresh, and added-value food products. With multiple food processing facilities across the UK, the company operates in a highly competitive and energy-intensive industry, requiring efficient energy management and effective cost control. To further enhance its sustainability initiatives and meet compliance standards, the client sought to implement an advanced energy monitoring system to track and optimise energy consumption across its production sites.
Challenges
The company faced several significant challenges:
Energy Efficiency: Identifying inefficiencies in energy usage across various food processing facilities, including production lines, refrigeration, heating, and cooling systems.
Compliance: Achieving and maintaining compliance with ISO 15001, which focuses on energy management standards.
Proactive Monitoring: The need for a robust system to proactively detect energy wastage and identify areas for improvement during varying production shifts and volumes.
Harsh Working Environments: Ensuring the system could operate effectively in the demanding environments of food production facilities.
Solution
To address these challenges, the client partnered with Elcomponent to implement a comprehensive energy monitoring and management solution. The system involved:
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400+ Meters: Over 400 meters for electricity, water, gas, and heat were installed across various production sites, including sub-metering for major energy consumers such as production processes, heating and cooling, refrigeration and compressors.
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High-Power Wireless Systems: Remote meters were connected via the site LAN and robust wireless networks, allowing seamless communication of energy data.
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Cloud Reporting & Alerts: Online reporting and automated alerts allowed the client to proactively detect issues, enabling faster identification of wastage and inefficiencies during different shifts and production volumes.
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Energy from Renewable Generation: The system also tracked energy from solar production, allowing the company to manage on-site demand and export excess energy to the grid.
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ISO 15001 Compliance: The solution ensured compliance with ISO 15001 by providing continuous monitoring and reporting of energy consumption, contributing to the company’s overall carbon reduction strategy.
Implementation Process
The installation process followed a well-planned and structured approach:
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Data Integration: All energy data, including from renewable sources, was integrated into Elcomponent’s MW2 energy management platform.
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Real-Time Monitoring: The system provided real-time energy vs. production output metrics, crucial for sustainability reporting, particularly for major UK supermarkets requiring this data.
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Parameter Measurement: In addition to energy consumption, parameters such as CO2 usage and localised temperature were measured, providing comprehensive insight into the company’s overall environmental footprint.
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Maintenance & Support: Elcomponent’s in-house engineering and IT support teams ensured seamless service, hardware maintenance, and upgrades to the infrastructure across all sites.
Business Impact
The energy monitoring and management system had a significant impact on the company’s operations and sustainability efforts:
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Faster Issue Detection: Automated alerts and real-time monitoring allowed the company to quickly detect and address energy wastage, leading to more effective operational management.
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Energy Savings & Compliance: The system facilitated energy-saving initiatives, contributing to both operational cost reduction and compliance with ISO 15001.
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Water Usage Optimisation: The company focused on reducing water usage in its production facilities, using Elcomponent’s MW2 M&V tool to report savings achieved.
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Decarbonisation: The system supported decarbonisation schemes by helping the client reduce reliance on gas and electricity, further advancing its sustainability goals.
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Enhanced Reporting: Visual dashboards and automated management reports provided stakeholders with real-time data on energy usage, savings, and sustainability performance, supporting the client’s commitment to sustainability reporting for major retailers.
Conclusion
The installation of the energy monitoring and management system, supported by Elcomponent, has enabled the client to take significant strides toward energy efficiency and sustainability. By leveraging real-time monitoring, automated alerts, and detailed reporting, the company has gained full visibility over its energy usage, supported compliance with ISO 15001, and contributed to its carbon reduction strategy. The seamless integration with existing systems and ongoing support from Elcomponent ensures the system’s continued success in driving energy savings and sustainability across all facilities.
This case study is shared with www.elcomponent.co.uk
"Improved Tenant Billing"
"Automated Data Collection"
Case Study: Energy Monitoring System Installation at a Leading Property Management Company
Introduction
The Client is a leading property management company with multiple sites across the UK and worldwide. They offer managed services to commercial, rural, and residential properties. To improve their operational efficiency and tenant billing accuracy, the company decided to implement a comprehensive energy monitoring system in ten multi-storey, multi-tenanted buildings in the heart of London.
Challenges
The Client faced several significant challenges:
Complex Utility Distribution: Managing the distribution of electricity, gas, water, and heat in a complex, multi-storey building environment.
Reliable Data Collection: Ensuring the collection of reliable and accurate data, compliant with the Measuring Instruments Directive (MID) for tenant billing and energy management.
Oversight and Management: Providing robust data collection for effective energy distribution oversight.
Solution
To address these challenges, Elcomponent was selected to provide the data collection system, along with installation and commissioning services. The solution involved the use of both existing and new meters integrated via the client’s LAN, delivering real-time data to multiple recipients, including:
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Tenant billing consultants
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Energy optimisation consultants
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Building managers
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Maintenance teams
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Key components of the solution included:
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600+ Meters: Installation and integration of more than 600 electricity, water, gas, and heat meters.
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Existing & New Meters: Comprehensive installation and commissioning of meters.
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Real-time Data: Provision of real-time data to an unlimited number of users, ensuring up-to-date information.
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Shared Data: Data shared with multiple third-party users for diverse applications.
Implementation Process
The implementation of the Energy Monitoring System followed a structured process:
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Assessment and Planning: Initial assessment to determine the metering requirements and planning the installation process.
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Installation and Commissioning: Installing new meters and integrating existing ones, ensuring all meters were connected to the client’s LAN for real-time data collection.
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Training and Integration: Training personnel to use the system and integrating it with existing property management systems.
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Real-time Monitoring: Enabling real-time monitoring and data access for all stakeholders.
Business Impact
The implementation of the Energy Monitoring System brought significant benefits to the Client:
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Automated Data Collection: Reduced the need for manual meter readings, saving time and reducing errors.
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Improved Tenant Billing: Automated and granular data feeds improved the accuracy of tenant billing and apportionment.
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Energy Savings: Enabled the identification of energy wastage and opportunities for savings through detailed data analysis.
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Cost Reduction: Lowered operational costs associated with manual data collection and billing errors.
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Conclusion
The installation of the Energy Monitoring System by Elcomponent has proven to be a valuable investment for the Client. The system has enhanced operational efficiency, improved tenant billing accuracy, and provided the necessary tools for effective energy management and optimisation. By embracing advanced data collection and real-time monitoring, the Client has positioned itself for sustained operational success and improved energy management across its property portfolio.
This case study is shared with www.elcomponent.co.uk
"Accurate Data"
"Verified Meter Readings"
In energy monitoring, it’s easy to focus on the tech. Shiny new meters, cutting-edge comms, intelligent dashboards — they all have a role to play. But there’s one step that often goes unnoticed, despite making all the difference between failure and long-term performance: commissioning.
At Elcomponent, we treat commissioning as the backbone of every metering project. It’s where the system comes to life — and where true reliability is either made or missed.
Why Commissioning Matters
Even the most advanced metering systems can fall flat if not properly configured. Poorly commissioned systems can produce:
• Inaccurate or incomplete data
• Communication failures between devices
• Misconfigured sensors and CTs
• Frustrated users and wasted investment
Too often, we’re called in to fix systems that were never commissioned correctly — leading to months of lost data and costly errors.
At Elcomponent, we don’t leave until it’s right.
What Proper Commissioning Looks Like
Commissioning isn’t just a tick-box exercise — it’s a process of verification, adjustment, and validation. Our team ensures every component of your metering infrastructure is performing exactly as it should:
• Verification of installation against system design
• Testing and calibration of all sensors and meters
• Configuration of communication protocols
• Validation of data output for clarity and accuracy
• Connectivity testing to dashboards, platforms, or third-party systems
This attention to detail is why Elcomponent systems keep delivering — long after we’ve left the site.
Built on Experience. Delivered with Precision
With over 40 years in the industry, we know how easily small errors during setup can spiral into big issues down the line. That’s why we’ve built commissioning into the DNA of everything we do.
Whether we’re installing a full turnkey solution, supplying a data-only setup for integrators, or retrofitting metering to an existing estate, commissioning is never skipped or rushed. It’s the difference between data you can act on and data you have to question.
Performance That Starts (and Stays) Strong
Commissioning isn’t glamorous. But it’s the reason our systems:
• Deliver clean, reliable data from day one
• Integrate seamlessly with open platforms
• Require fewer support callouts
• Maintain accuracy over time
It’s why clients trust us with everything from critical ESOS monitoring to permanent sub-metering estates — because they know we don’t just install, we finish.
Don’t Skip the Step That Matters Most
If you’re planning an energy monitoring project, make sure the final step isn’t treated as an afterthought. Choose a partner who takes commissioning seriously — because that’s where performance begins.
elcomponent.co.uk – Making Sense of Your Energy
"Cost Reduction"
"Scalability"
Case Study – Transforming Energy Management, Upgrading to the Elcomponent Cloud Energy Management Platform MW2
Introduction
In today’s rapidly changing energy landscape, organisations across the UK are increasingly looking for efficient and sustainable ways to manage their energy consumption. Legacy energy management systems often struggle to keep pace with the evolving technology and regulatory requirements. This case study highlights the journey of a UK client, upgrading their outdated energy management system to the cutting-edge Elcomponent Cloud Energy Management Platform MW2.
The Challenge
The client’s energy manager was grappling with a legacy energy management system that lacked site wide visibility, was inefficient in identifying energy waste, and didn’t align with their sustainability goals and need to reduce site energy wastage. The client needed a solution that could provide them with comprehensive energy data analysis, automation, and the ability to make informed decisions for energy conservation.
The Solution: Elcomponent Cloud Energy Management Platform MW2
The client decided to partner with Elcomponent, a UK-based energy management solutions provider, to upgrade their energy management system.
Elcomponent’s MW2 was chosen for its comprehensive set of features and benefits:
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Real-time Data Analytics: MW2 allowed the users to monitor and analyse their energy consumption in real time. The platform provided instant insights into energy usage patterns, making it easier to identify areas for improvement.
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Automated Reporting: MW2 offered automated reporting features that streamlined the generation of energy usage reports. This saved the client significant time and effort while ensuring accurate and timely reporting to regulatory bodies.
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Sustainability Metrics: The platform enabled users across the organisation to track their sustainability metrics, aligning with their commitment to reduce carbon emissions and energy waste.
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User-Friendly Interface: The user-friendly interface of MW2 made it easy for the client’s energy management team to navigate and make the most of the system’s capabilities.
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Dashboards and the ability for unlimited number of users allowed the organisation to engage a wide range of stakeholders across the whole company
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Scalability: Elcomponent’s MW2 was scalable, ensuring it could grow with the client’s energy management needs.
The Implementation Process
The upgrade process commenced in January 2022 with an initial assessment of existing infrastructure and energy management goals. Elcomponent’s team worked closely with the client to customise the MW2 platform to meet their specific requirements. The implementation process involved:
- Hardware Integration: Updating hardware components and ensuring compatibility with the MW2 platform.
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Data Migration: Migrating existing data from the legacy system to MW2 to maintain historical records.
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User Training: Conducting training sessions for the energy management team to ensure they could effectively use the new system.
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Testing: Rigorous testing and validation checks were performed to ensure the system’s reliability and accuracy.
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Go-Live: The new system went live in less than 6 weeks, and the client’s energy management team began using the MW2 platform for day-to-day operations.
Results and Benefits
The implementation of Elcomponent’s MW2 platform brought numerous benefits to the client
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Real-time Monitoring: The client now has immediate access to energy data, allowing them to proactively manage consumption and identify anomalies.
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Cost Reduction: Improved energy management has led to a significant reduction in energy costs.
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Sustainability Goals: The platform has helped the client align its sustainability goals by reducing carbon emissions and minimising energy waste.
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Scalability: The system’s scalability ensures it can adapt to the client’s changing energy management needs.
Conclusion
Upgrading from a legacy energy management system to the Elcomponent Cloud Energy Management Platform MW2 has been a transformative journey. The new system has not only improved their energy efficiency and cost savings but has also aligned them with their sustainability goals. This case study serves as a testament to the importance of embracing modern energy management solutions to thrive in a rapidly evolving energy landscape.
This case study is shared with www.elcomponent.co.uk
"£120K Annual Saving"
"Improved Product Quality"
Case Study – Energy Efficiency in a UK Cold Store and Transport Company
Introduction
In the United Kingdom, cold storage and transportation companies play a vital role in ensuring the integrity of perishable goods while maintaining the highest standards of energy efficiency. This case study explores the implementation of an Elcomponent Energy Monitoring System in a leading UK-based cold store and transport company to enhance energy management and reduce operational costs. The company’s name has been anonymised for confidentiality reasons
Challenges
The client faced several challenges:
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Rising energy costs and a need to reduce operational expenses.
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Limited insight into energy consumption and areas of inefficiency.
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Ensuring compliance with environmental regulations and sustainability goals.
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Maintaining the quality and safety of stored goods.
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A desire to optimise energy consumption without compromising operational efficiency.
Solution
The client opted to implement the Elcomponent Energy Monitoring System, a comprehensive energy management solution tailored to the unique needs of the cold storage and transportation industry.
System Installation
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The Elcomponent team of experts installed a range of energy monitoring equipment within the client’s cold storage facilities. This included meters, data loggers, and real-time monitoring software.
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Data Collection and Analysis
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The Elcomponent system gathered real-time data on energy consumption across the client’s operations.
Key metrics included
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Energy consumption of refrigeration units
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Reporting and Dashboards
The Elcomponent software (MW2) provided the client with detailed reports and recommendations. These insights allowed the company to identify areas of energy wastage, optimise equipment usage, and develop energy-efficient protocols.
Results
The implementation of the Elcomponent Energy Monitoring System yielded significant results:
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Energy Savings: The client achieved a substantial reduction in energy consumption and costs, resulting in an estimated annual saving of £120,000. This saving was due to optimising the performance of refrigeration units and adopting more energy-efficient practices.
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Environmental Benefits: By reducing energy consumption, the client decreased its carbon footprint. This aligns with the UK’s environmental regulations and sustainability goals, improving the company’s reputation as an environmentally responsible business.
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Improved Product Quality: With accurate temperature and humidity monitoring, the client experienced fewer incidents of temperature deviations. This led to a decrease in product spoilage and improved overall product quality.
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Operational Efficiency: The company’s operations became more streamlined and efficient. Real-time data allowed for better route planning, load management, and vehicle maintenance, reducing operational downtime and costs.
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This case study is shared with www.elcomponent.co.uk
"Cost Control"
"Energy Savings"
Case Study: Energy Monitoring System Installation for a Leading UK Provider of Wall, Roof, and Landscaping Innovations
The Client
The Client is the UK’s leading provider of wall, roof, and landscaping innovations, offering over 1,000 products across brick, roof, paver, facade, and blocks. Committed to sustainability, the company sought to reduce energy consumption across its energy-intensive operations with multiple manufacturing sites.
Challenges
The company faced several key challenges:
Sustainability Goals: Integrating sustainability into the core company strategy by reducing energy consumption and carbon emissions.
Energy Management: Managing a multi-million pound annual utility spend across multiple sites, making it essential to identify and implement energy-saving measures.
Data Accuracy: Achieving accurate, real-time data monitoring for effective energy management and decision-making.
Solution
To address these challenges, the company implemented a comprehensive energy monitoring system with support from Elcomponent. The solution included:
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300+ Meters: Installation and commissioning of more than 300 meters for electricity, water, gas, and heat across 12 sites in the UK.
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Real-time Data: Real-time data collection and monitoring via a cloud-based data platform.
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Flexible, Robust System: A multi-site capable energy monitoring system tailored to the specific needs of each factory.
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Turn-key Solution: A complete solution including installation, metering individual loads, on-site data logging, and a cloud-based software package.
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The Elcomponent system was designed to monitor and verify energy-saving projects, allowing the company to analyse energy usage across its entire portfolio efficiently.
Implementation Process
The installation of the Energy Monitoring System followed a structured approach:
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Assessment and Planning: Initial assessment to identify critical areas for metering and develop a detailed installation plan.
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Installation and Commissioning: Installation of meters and integration with the cloud-based data platform, ensuring real-time data collection and logging.
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Training and Integration: Training on-site personnel to use the monitoring system and integrating it with existing operational systems.
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Real-time Monitoring: Enabling continuous, real-time monitoring of energy usage across all sites.
Business Impact
The implementation of the Energy Monitoring System had a significant positive impact on the company’s operations:
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Energy Savings: Enabled identification and implementation of energy-saving measures, such as upgrading air compressors to variable output, which resulted in verified savings of £9,000 and 65 tonnes of CO2 annually on a single compressor.
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Cost Reduction: Improved control over energy expenditure, allowing for reinvestment in efficient and innovative manufacturing processes.
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Operational Efficiency: Real-time data and monitoring facilitated better energy management and supported the company’s sustainability goals.
This case study is shared with www.elcomponent.co.uk
"Expert Installation"
"Operational Efficiences"
Expertise Matters: It’s Not Just About the Kit
In today’s data-driven world, organisations are investing heavily in metering technology — but many are missing the mark where it counts most: accurate, reliable data. The truth is, having the right equipment is only half the story. Without expert design, careful commissioning, and ongoing support, your energy monitoring system could be feeding you the wrong story entirely.
At Elcomponent, we’ve spent over three decades refining not just what we install, but how we install it — because poor commissioning leads to poor decisions.
Why Accurate Energy Data Starts with Expertise
Energy meters are only as effective as the system around them. If they’re not installed correctly, calibrated accurately, or integrated with the right software and infrastructure, they can lead to:
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Missed anomalies and faults
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Under- or over-reporting of emissions
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Misallocated costs
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Wasted investment
At Elcomponent, we design every system to suit the environment it’s going into. That means considering power layouts, communication protocols, site constraints, and long-term goals — all before a single meter is installed.
What Sets Elcomponent Apart
There are plenty of companies who can install meters. But Elcomponent’s 40+ years in energy monitoring brings something most providers can’t: real-world experience, technical know-how, and a deep understanding of the data you need.
Here’s what that means in practice
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System Design: We don’t copy and paste. We assess your site’s layout and objectives to develop a custom metering plan, designed to scale with your needs.
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Professional Commissioning: We test every device to ensure accuracy and reliability. Your data will work from day one — not after weeks of fault finding.
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End-to-End Integration: Whether you’re using our own software or a third-party platform, we ensure full compatibility and clean data delivery
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Ongoing Support: We don’t disappear after installation. Our team remains on hand to troubleshoot, upgrade and guide as your energy strategy evolves.
Avoid the Pitfalls of Poorly Installed Systems
Too often, businesses spend budget on advanced metering technology only to discover later that their data is full of gaps, duplication, or inaccuracies. These aren’t small issues — they lead to misinformed reports, missed savings opportunities, and lost confidence in your energy management programme.
Getting it right from the start means involving specialists who understand not just the kit, but the bigger picture.
Smarter Decisions Need Smarter Systems
Whether you’re managing a single site or a nationwide estate, the quality of your energy data will define the quality of your outcomes. With Elcomponent, you don’t just get meters — you get metering systems that are engineered to work, supported by professionals who know the industry inside out.
We help large organisations take control of their consumption and deliver meaningful results — through better design, better commissioning, and better insights.
This case study is shared with www.elcomponent.co.uk
"Targeted Reductions"
"Waste Elimination"
Case Study: Energy Monitoring System Installation for Heating and Drainage Product Manufacturer
Introduction
The Client is the UK’s leading supplier of plumbing, heating, and drainage systems, serving the construction and utilities markets. With multiple manufacturing locations across the UK and Ireland, the company operates several energy-intensive manufacturing processes, including plastic extrusion and clay firing, both of which are critical to its operations. As part of their commitment to improving operational efficiency and reducing energy consumption, the client sought a comprehensive energy monitoring solution to optimise energy usage and minimise costs across its facilities.
Challenges
Managing energy consumption across multiple sites:
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Energy Management: Ensuring efficient energy use across multiple sites with diverse, energy-intensive operations.
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Cost Reduction: Identifying opportunities to reduce energy expenditure while maintaining high-quality production standards.
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Real-time Monitoring: Gaining access to real-time data on energy usage to enable more proactive energy management and decision-making.
Solution
The client partnered with Elcomponent to implement an energy monitoring system that provided comprehensive data collection and analysis. The solution included:
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140+ Meters: Installation and commissioning of over 140 meters across four manufacturing sites, allowing detailed monitoring of energy consumption at each location.
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Real-time Data: The meters provided real-time data through half-hourly readings, enabling the client to monitor energy usage continuously.
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Cloud Platform: Data from all meters was sent to a central cloud-based platform, providing access to comprehensive insights from any location.
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Seamless Integration: The system was integrated into the client’s existing LAN network, ensuring effective communication between the meters and data collection hardware.
Elcomponent worked closely with the client’s site teams, supplying, and installing the necessary hardware and software, while ensuring smooth commissioning and integration across all four sites.
Implementation Process
The installation followed a structured and collaborative approach:
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Assessment and Planning: Initial site assessments were conducted to determine optimal metering points and plan the installation process.
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Meter Installation and Commissioning: Accuracy and reliability were combined with a cost-effective and efficient installation process, which was achieved with the minimum of disruption to the sites manufacturing processes. The installation involved meters for all three utilities and was achieved jointly between Elcomponent’s installers and the client’s in-house teams, followed by system commissioning to ensure the accurate collection of data.
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Training and Integration: The client’s team received training on using the monitoring system effectively, ensuring smooth integration with the existing operational management systems.
The Business Impact
The installation of the energy monitoring system delivered immediate and measurable business benefits:
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Targeted Reductions: The system enabled the identification of key areas for energy savings, particularly focusing on overhead and ancillary demand.
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Waste Elimination: By monitoring energy consumption in real-time, the company was able to reduce wastage in non-core operations, driving significant operational efficiencies.
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Improved Energy Efficiency: The system provided the insights needed to target inefficiencies and implement corrective actions, leading to ongoing energy savings.
Customer Feedback
The Engineering Manager at the client’s site shared the following feedback:
“Elcomponent’s building-block approach to specifying the hardware and software has enabled us to realise and install a complete system that is perfectly tailored to our needs. This has been delivered with outstanding quality and professionalism and has enabled us to move to ‘aggressive targeting and monitoring’ techniques, with particular focus on overhead and ancillary demand.”
This case study is shared with www.elcomponent.co.uk